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Cal-Al™ for Maintenance-free battery manufacturing.
TH Magnesium’s Cal-Al™ Master Alloy is trusted around the world in the production of lead acid batteries. Cal-Al™ allows battery manufacturers to simultaneously add calcium and aluminum to molten lead. Ideally suited for use in both smelters and foundries, the alloy concept ensures consistently high recoveries with very little fume and smoke.
Work with our team to select the best Cal-Al™ alloy composition and determine the required addition quantities. Our Ca-Al Master Alloy is available in a range of compositions, providing flexibility in aiming for various calcium and aluminum specifications.
Developed specifically to enable efficient and simultaneous addition of calcium and aluminum to lead battery alloy metals, our Cal-Al™ alloy reduces the reactive nature of calcium, which readily oxidizes when dissolved in molten lead. This eutectic alloy also allows for low-temperature dissolution of aluminum in molten lead to protect against calcium oxidation and fading.
LOW MELTING POINT
Increased kettle life
Reduced processing time
Reduced dross formation
Improved reagent recovery
Less oxide generation
Less fugitive lead emissions
HANDLING & INVENTORY CONTROL
Eliminates need to weigh, store and use two separate reagents
Improves work safety as they do not need to handle pure calcium
STEP 1. DETERMINE DESIRED COMPOSITION
If different calcium/aluminum ratios are required, we will adjust the composition to meet your specifications. Other common grades include 85/15 and 65/35, all packed in 150gk/drum